Understanding and preventing PV module glass fracture
Scientists and researchers at NREL, including Timothy Silverman and Elizabeth Palmiotti, are investigating early failure in dual-glass PV modules. Dual-glass PV modules are
Despite the thinner front glass sheet, double glass modules maintain stability due to their total thickness of approximately 4 mm of glass. This design also offers superior protection from humidity, ammonia, salt spray, and even fire, making them a safer choice for long-term installations.
Scientists and researchers at NREL, including Timothy Silverman and Elizabeth Palmiotti, are investigating early failure in dual-glass PV modules. Dual-glass PV modules are experiencing low-energy glass fracture at an alarming rate under expected conditions of use.
Additionally, debris such as sand and dust can become trapped between the frame and glass, leading to abrasion and micro-fractures. Studies have found that contact between glass and frames is linked to spontaneous breakage in some PV modules.
Modern PV modules often use thinner glass to reduce weight and material costs. As per NREL study, while panels commonly used 3.2-mm-thick glass earlier, modern double-glass modules often feature 2-mm glass. A 2-mm fully tempered glass can break with a high-energy fracture pattern (left) or a low-energy fracture pattern (right). Source: NREL
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